New Build Balcony Decking & Soffit Installation for Troy Homes, Egham, Surrey

New build developments demand balcony systems that are not only compliant and fire-safe, but delivered on time and ready for handover. Aluminium decking and soffit solutions from AliDeck are increasingly the specification of choice for developers and contractors who need a system that performs from day one, with no maintenance headaches down the line.

We recently supplied our aluminium decking and soffit systems for a new build project in Egham, Surrey, completed by our trusted partners Alu Installations on behalf of housebuilder Troy Homes. The project covered three balconies across the development, with all work needing to be completed in time for the build’s handover date.

A Bespoke Challenge on a New Build Site

On any new build project, coordination between trades is everything. By the time AliDeck and Alu Installations came on board, the structural steels had already been fabricated and were in place, meaning the soffit drainage solution had to work around an existing steel configuration rather than being designed in from the outset.

Rather than treating this as a problem, Alu Installations and our team worked together to engineer a solution that suited the structure as built. The result was a bespoke wrap-around gutter system, designed to collect water effectively from the balcony surface while also protecting the steel posts from water ingress and long-term corrosion. It’s exactly the kind of on-site problem-solving that comes from working with an experienced installation partner who knows our product range inside out.

The Solution: Decking and Soffit Across Three Balconies

With the drainage solution confirmed, Alu Installations installed AliDeck’s aluminium decking boards and balcony soffit system across all three balconies, delivering a non-combustible, low-maintenance finish that meets current building regulations and is built to last.

Our AliClad soffit systems are designed to work seamlessly alongside our decking products, giving developers a complete, coordinated balcony solution from a single supplier. For Troy Homes, that meant fewer moving parts, a cleaner installation process, and the confidence that both the decking and soffit met the same high fire safety standards throughout.

All three balconies were completed on time and signed off ahead of handover, which on a new build site is exactly the outcome everyone needs.

Built for Developers, Ready for Handover

For developers and main contractors, programme certainty matters as much as product quality. AliDeck’s aluminium systems are straightforward to install, compatible with steel and concrete structures, and carry a 60-year design life, meaning the balconies Troy Homes are handing over to their buyers are safe, compliant, and genuinely futureproofed.

This project is a good example of how working with the right supply and installation partners early, even when the steelwork is already in, can still deliver a clean, compliant result on time. We look forward to working with both Troy Homes and Alu Installations on future developments.

If you’d like to see more projects like this, browse our full case study library, including our Corsica Street balcony remediation with Alu Installations and the Northern Quarter new build development in Jersey.

Working on a new build or remediation project? Get in touch with the team on 01622 235 672, email info@alideck.co.uk, or contact us via our website.

You can also request a sample of our decking and soffit products, or download our brochure for full technical specifications.