S Fabs deliver Willowbrook balcony success using AliDeck Junior Flat Board and AliClad Flow system for Croudace Homes | Aluminium Balcony Remediation Solutions
The Willowbrook project in Surrey saw the integration of multiple AliDeck systems to provide a fire-rated, long-lasting balcony solution across a series of new residential units. Working in partnership with our trusted fabricator and Approved Installer, S Fabs, we supplied Junior Flat Balcony Boards supported by our Low Joist and Pedestal Brackets and finished with our AliClad Flow soffit water management system beneath – forming a sleek and fully compliant solution.
The development, delivered for Croudace Homes, is yet another example of how AliDeck’s engineered systems are helping housing associations future proof their portfolios and maintain the highest building safety standards.
At AliDeck, we continue to lead the way as a trail-blazing innovator in aluminium balcony solutions. All our systems are Made in Britain, powder-coated in-house, and manufactured with performance, safety, and installation efficiency in mind. From early design involvement through to completion, we provide cost-effective, compliant, and dependable systems that deliver project success built-in.
Installation expertise and strong supplier relationships underpin balcony success
We were proud to support S Fabs – a long-standing customer and Approved Installer of our systems – throughout this development for Croudace Homes. As part of our partnership, S Fabs attended installation training and a dedicated factory tour at AliDeck HQ, gaining valuable hands-on experience with our systems. This deepened their product knowledge and enabled them to deliver an even smoother install on site.
This direct collaboration has reinforced their confidence in specifying AliDeck for both new build and remediation projects. By experiencing our powder coating facilities first-hand, S Fabs saw the quality and care that goes into every profile – further validating their trust in us as a reliable supplier.
Aluminium decking and soffits engineered for modern housing developments
Across the Willowbrook site, our Junior Flat Balcony Board was installed as the main decking surface. This system offers a low-profile solution ideal for developments with restricted build-up height. The deck boards were supported by our adjustable Low Joist system and pedestal brackets, ensuring strength, stability, and long-term durability. Fully non-combustible to Euroclass A2-s1, d0, this setup provides a secure and future proofed platform that significantly outperforms timber or composite alternatives.
Importantly, the Junior Flat Board features a low slip risk surface, providing enhanced resident safety year-round – particularly in wet or exposed conditions. This added level of grip contributes to creating safer communal spaces and aligns with all building standards.
To manage rainfall effectively and improve the aesthetics of the underside of balconies, AliClad Flow – our water management soffit system – was installed underneath the decking on numerous units. Designed to catch and channel water discreetly, it delivers excellent drainage performance while enhancing the look of each balcony from below. This system also aligns with the recent NHBC Standards and BS 8579:2020 guidelines for balcony use in residential buildings.
With all components manufactured and powder-coated in the UK, lead times were kept short, ensuring S Fabs could meet project deadlines efficiently.
Fire-rated finishes and a 60-year design life
Fire safety was a central consideration throughout this project. All our boards are fire-rated and powder-coated in-house using our seven-stage pre-treatment process. Finished to Qualicoat Seaside Standard with a Class 2 powder coating, for exceptional durability. These measures far exceed standard industry expectations, delivering long-term colour retention and corrosion resistance.
Combined with their structural performance and resistance to wear, our aluminium systems offer a minimum 60-year design life – supporting the long-term goals of housing associations and developers alike.
Helping housing associations future proof outdoor spaces
The successful installation of our Junior Flat Board and AliClad Flow systems at Willowbrook showcases how collaborative partnerships and tested solutions can simplify complex balcony projects. From factory training and design support to final installation, we worked closely with S Fabs to ensure smooth delivery and trusted results for Croudace Homes.
By supporting developments like Willowbrook, we continue to help housing associations mitigate risk, meet evolving fire regulations, and build with compliance, safety, and longevity in mind.
Project success built-in – every step of the way.
Would you like more information about this balcony project in Surrey?
Looking to explore how our fire-rated systems can support your next housing or remediation project?
We’d love to talk to you.
Contact us on 01622 534044 or email info@alideck.co.uk to find out more.
