Cutting and Shaping Your Aluminium

When cutting or shaping your on-site decking you may require some in-expensive tools, we recommend the following to help you install our product safely:

Chop Saw

In order to cut the decking on site the best thing you can use would be a chop saw, the decking is really easy to cut so nothing special will be needed with regards to type. Ali-Deck’s CEO personally uses the following machine with an aluminium blade: DeWALT 240v Mitre Saw


The blade you will need would be the following type: Freud 216mm Blade with 30mm Bore Diameter

Circular Saw

If you would like to cut the boards down the length, then you can use an evolution circular saw with a TCT multi material blade as shown in the cutting video below. Evolution 1600w 185mm Circular Saw

Cutting Disc

We also notch the decking using a skinny (cutting) disc on a grinder, something like the following would be perfect: Norton 5” Cutting Disc

Regarding cutting to length in a factory, we would recommend the following to cut to length: Non-Ferrous Semi-Automatic Circular Saws

How to Cut the Ali-Deck Aluminium Decking Boards to Width

Watch the video below to find out how to cut our aluminium decking boards along the width to fit the area required.

Maintenance Schedule

Ali-Deck aluminium decking requires minimal maintenance due to the natural rust resistance that aluminium features along with the high durability of our special powder coating. Download our maintenance schedule for instructions for maintaining the aluminium decking boards to uphold the warranty and the expected lifespan of the decking.

Time & Motion Installation Study

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Installation Guide

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